Inspection Procedure
1 Cut out samples of FS finished rolls on the horses
Clip the one of the number tags to each horse. Clip the other number tag to the color sample and batch card.
2 Prepare the sample for judge
Match the selvage and cut about 30 cm. Check the identification line. Write the arrow, number of the tag, batch number and piece number.
3 Color Check
Make sure that the number of the batch card is the same with the sample’s written batch number.
Prepare the limit color samples.
Spread the sample and check the listing.
When approved, input the inspection bar code.
Sign in the batch card and write A or B.
Attach the sample with the batch card, and then put them in the horse.
Note: When the sample is NG, take action to the related sections.
4 Prepare the inspection
Bring a horse in front of the inspection.
Check the side of the identification before putting the fabric through the machine.
5 Inspection
Input piece number in PC.
Inspect the piece.
After the inspection of each piece, check the input numbers for any missing input and/or mistakes.
After inspection of the last piece, check the input numbers of the inspection sheet.
6 Roll up
Prepare the paper tube that matches to the products number.
Check the roll direction by the arrow at the beginning of the piece.
(Forward direction or Reverse direction, check at the inspection standard sheet.)
Slow to start rolling.
Then gradually up the speed.
Note: Careful with the speed and tension for the fabric stretches.
(Uneven width is NG)
After rolling up, always measure the width.
Note: If noticed the abnormal width during the roll up, stop the machine and measure the width.
Check the number of the piece seal from the printer and the number of the end of the piece.
Insert the piece seal into the left side of the paper tube.
7 Wrapping
Work in pairs for wrapping.
Pull the plastic film over the table and put the roll on it.
Cut the film in the suitable length.
Wrap the roll and tape it.
Take out the piece seal from the paper tube and stick it to the side of the roll.
Note: Avoid making wrinkles.
8 Stacking
Do not stack over four batches in one rack. (25 pieces at most)
Note: Line up the piece seal in the same direction.